Innovating for Green Chemistry

Innovation is, for us, a vital engine for driving sustainable long-term growth. Innovations guided by Green Chemistry are critical to our strategy of ensuring business resilience and value creation.

We have extensive Research and Development (R&D) facilities with scientists and researchers who harness scientific knowledge with a positive momentum. Our scientists and researchers at our R&D centres have adopted the principles of green chemistry, and have been working enthusiastically on the development of innovative products and solutions.

We leverage our scientific knowledge in collaboration with customers, world-class academia and global R&D institutions to deliver differentiation and a competitive edge in science.

SDGs impacted
In FY 2022-23

Patents filed

14

R&D expenditure

₹86 Crore

No. of researchers

239

Patents (Total)

TCL

143

Rallis

56

Total

199

TCL

105

Rallis

28

Total

133

Total Patents filed

Patents granted

Awards won in FY 2022-23
CII India’s Top 50 Innovative Company Award and Top Innovative Company (Large) in Manufacturing (category winner)

Special Appreciation Award for IP Practices and Portfolio from CII at CII Industrial IP Awards
Building on our R&D thrust

Innovation at Tata Chemicals is focussed on science-differentiated products and solutions that are based on the principles of green chemistry and sustainability. Our 239 passionate and highly competent scientists are working continuously and committedly to deliver on our innovation efforts and plans. Our three state-of-the-art R&D centres, located in Pune and Bengaluru are driving these efforts. They are designed to nurture a strong culture of cutting-edge research, which is further promoted by our industry-academia collaborations.

Key innovations during FY 2022-23

Our R&D efforts translated into several breakthrough innovations across our business segments during the year.

Specialty Materials
  • Green silica: Continuing the development of specialised grades of highly dispersible silica (HDS) from rice husk ash (RHA) for tyre applications
  • Environment-friendly process for silanes: Developed organic solvent-free process technology, having less volatile organic compounds (VOCs), to make tyre-grade silanes
  • Water-based ZnO grade developed with customers: Replaced organic solvent to create water-dispersible ZnO for personal care applications, to provide better UV protection
FOS & Nutrition
  • New FOS variants: Developed a new variant of FOS powder, having low bulk density and low water activity, to facilitate probiotics with longer shelf-life
  • Development of healthy gummies to help replace sugar with a sweet and healthy prebiotic, scFOS, providing healthier and guilt-free choice for end-customers’ sweet tooths
  • Co-created innovative applications of FOS with customers, to improve mouth feel in end-products, leading to better customer delight
  • Improved availability of bioactives in medicinal plants through Aeroponics (Davana, Rose Geranium and Patchouli), leading to lower mortality of plants and increased natural oil content
Agrochemicals & Seeds
  • Developed multiple active ingredients based synergistic herbicidal combination (RIL-401) to control all types of weeds as post emergent application for wheat
  • Formulated “RALLIZIN”, a suspension-based highly efficient micronutrient fertiliser, rich source of zinc for foliar application, that helps in reducing heavy metal load in soil
  • Established customised water soluble fertiliser as a platform technology for development of crop for apple, cotton, vegetables and grapes

The way forward
Specialty Materials
  • Next-generation Silica: Building product portfolio for catering to silicones, paints, and other emerging areas
  • Continued co-development: Of various application-specific silica products to deliver science-differentiated product and solutions
  • Sodium chemistry for batteries: Focus on developing sodium-based energy storage solutions for next-generation batteries
  • Biomass-based Bio-Energy: Focus on developing high-energy solutions products (bio-briquettes, bioChar) from energy-rich biomass / agri-waste
FOS & Nutrition
  • Continued co-creation with customers for innovative FOS applications
  • Encapsulations: Building encapsulation technology platform to enhance the thermo-stability and increase the shelf-life of minerals and bioactives
  • Sustainable Next-generation agricultural technologies: Enhancing aeroponics and hydroponics technologies for the production of bioactives from medicinal plants and creating awareness among the farming community on sustainable agri-practices and opportunities
  • Focus on strengthening fermentation-based platform through development of effective probiotics, synbiotics, bio-enzymes
  • Seeding synthetic biology technology platform to develop high performance bio-enzymes for higher enzyme activity
Agrochemicals & Seeds
  • Development of safer formulation developments (e.g. water-based, vegetable oil-based, non-solvent-based)
  • Exploration of bio-based reaction systems for synthesising the products linked to the biological origin
  • Development of efficient solvent recovery and recycling of reagents across all projects, to achieve the process chemistry targets
Delivering high-performance HDS through green chemistry

At Tata Chemicals, it is our constant endeavour to work on the science of silica to deliver superior grade and value to the customers. Towards this, we have customised our HDS to deliver better performance, safety, durability and fuel efficiency in tyres. Taking the green chemistry route, we have synthesised HDS from a sustainable source - rice husk ash (RHA). It is designed to meet the unique needs of our customers, giving them the best possible outcome.

Developing bio-based surfactants from sustainable sources

Our Innovation Centre has developed bio-based surfactant from agri waste, using Green Chemistry principles. Used as an ingredient in detergents, this bio-based surfactant will be a sustainable alternative to non biodegradable surfactants. This patented product has proven to be biodegradable, non-skin irritant, and non-flammable during ongoing trials.

Innovating ‘Daksh Plus’ – a new pre-emergent herbicide

Our Daksh Plus innovation is aimed at effective management of weeds in wheat. This new pre-emergent herbicide has been developed based on Superior Emulsion Technology (SET). SET is an advanced emulsion technology which provides higher efficacy and broadens the spectrum of activity. It has very good selectivity, and is effective against all types of weeds, including Phalaris minor. With dual mode of action, it helps to break the weed resistance more effectively.

Location: Innovation Centre, Pune