Nurturing Agricultural Science

Rallis India Limited ("Rallis"), a subsidiary of Tata Chemicals Limited, is a key player in India’s Agri input industry. With its mission of "Serving Farmers through Science", Rallis is committed to promoting sustainable agriculture practices in India and overseas. Over the years, Rallis has become a symbol of trust among farmers and institutional customers with its superior and differentiated portfolio, extensive distribution and advisory services

Business at a glance

Rallis offers differentiated solutions to its growing customer base within and outside India. Its innovative solutions under Crop Care and Seeds segments are designed to drive sustainable agriculture and ensures enhanced farm productivity

Crop care

The Rallis Crop care portfolio, comprising Crop Protection and Crop Nutrition solutions, is focussed on supporting farmers throughout crop life cycle.

  • The Crop Protection portfolio consists of active ingredients, bulk and branded formulations, including herbicides, insecticides and fungicides.
  • The Crop Nutrition portfolio consists of bio-stimulants, bio-fertilisers, bio pesticides, organic fertilisers, water-soluble fertilisers, as well as micro and secondary nutrients

The exports business catering B2B customers spread across geographies, B2C customers in select markets apart from Custom Synthesis Manufacturing partners (CSM). Rallis is known among its international customers for its best-in-class EHS and Quality standards, sustainability initiatives and state-of-the-art manufacturing facilities.

Seeds

Rallis has directed its Seed business towards the promotion of farmer prosperity in the domestic market. Rallis' hybrid seed solutions cater to major field crops cultivated in the country, such as Cotton, Maize, Paddy, Millet, Mustard, apart from a range of vegetable crops.

Crop care business

Rallis has five state-of-the-art manufacturing facilities, located strategically in Maharashtra and Gujarat State, for its Crop Care business. These facilities are equipped to produce high-quality technical grade agrochemicals and formulations.

Three technical plantsAnkleshwar, Lote, Dahej

Two formulation plantsAkola, Dahej

Seeds business

The Rallis Seed business operates its own maize cob drying plant near Hyderabad – a recognised hub for seed processing in India. It strategically collaborates with third-party partners in the region to ensure efficient processing, storage and packing.

Collaboration with approximately 12,000 farmers across seven Indian statesTelangana, Andhra Pradesh, Karnataka, Tamil Nadu, Maharashtra, Chhattisgarh and Gujarat

Dedicated innovation centres

Two dedicated Innovation Centres, located in Bengaluru, signifies Rallis’ commitment towards innovation-led portfolio development aimed at enhancing farm productivity.

Rallis Innovation Chemistry Hub (RICH)
  • Focusses on the development of crop care solutions
  • Designing synthesis routes for active ingredients, scaling up production processes, formulating single and multi-ingredient products
Rallis Bio-Tech R&D Centre
  • Explores both transgenic and non-transgenic approaches to address agricultural challenges

Rallis delivered profitable growth even though revenue was impacted by price drop. El Niño conditions and global inventory overhang were the key challenges faced by the business., However, Rallis stayed on course with its strategy, focussing on expansion of the product portfolio, widening of market reach, increasing manufacturing capacities and automating operations.

Way ahead

Towards New Vistas of Growth

Rallis is surging ahead on the path of its strategic priorities. The transformation is aimed at capitalising on opportunities and remaining competitive in a dynamic market.

Rallis multi-pronged strategy is built around:

We had forayed into the Specialty Silica segment at the back of our core strengths in basic chemistry products. We are continuously strengthening our market reach and presence in this business through quality-led innovations, driven by our Pune Innovation Centre. The Innovation Centre is focussed on R&D around chemistry-based material solutions.

Our growing expertise in performance materials, essential ingredients in many industries, is steering our growth and expansion in this high-opportunity segment. Our specialty silica products are popular among manufacturers of high performance and fuel-efficient green tyres. The products are being increasingly sought by tyre manufacturers seeking high quality and performance excellence in the backdrop of the stringent new automotive emission standards, labelling requirement of tyres and the growing Electric Vehicles (EVs) demand. Apart from tyres, these materials find extensive application in silicone rubbers, battery separators, technical rubber goods and oral care segments.

For our product portfolio and end applications, please visit our website at https://www.tatachemicals.com/ products

Strengthening the value chain

The Silica business uses Sodium Silicate (produced from Soda Ash) as a key raw material to create precipitated silica. Highly dispersible silica (HDS) and other specialty silica products are manufactured by catalysing a reaction between Sodium Silicate and mineral acid under controlled process conditions. There is also a growing market for rice husk based silica, given its carbon footprint reducing potential. The rice husk based silica is expected to contribute significantly to tyre manufacturers in meeting their sustainability targets.

Our customer value proposition in this segment is driven by our innovative product portfolio, backed by high-quality standards benchmarked with global standards. Our strong sustainability thrust further lends us an unrivalled competitive edge in the industry.

The focus, at Tata Chemicals, is on harnessing the emerging and growing opportunities through continuous investments in strengthening our presence in this business.

Initiatives and developments

  • We have consistently been producing HDS with overall 95% capacity utilisation at the Cuddalore (TN) plant
  • We received HDS product approvals for the tyre industry and started commercial supplies
  • We made significant improvements in the infrastructure and processes/systems, contributing to greater efficiency and consistent product quality
  • We expanded our market reach by strengthening our channel partner and distributor network across the globe, enabling us to commence supplies to overseas customers

Customer-centricity

  • Custom Development of Silica Grades to Meet Customer Requirement
    We understand our customers requirements and customise our products to meet them. For example, we are developing a new grade of hydrophobic silica for paints coating defoamers and matting silica for paints and inks application. We are developing a ‘Green’ Rice Husk Ash based silica.
  • HDS Silica – Import Substitution by Making it in India
    Tyre industry globally is shifting to HDS Silica. In India, we offer HDS silica to our customers as an alternative to imports. We have worked with customers to develop grades which suits specific requirements e.g. low as well as high surface area for tyre application, other grades for applications like shoesole, rice rollers and belts.

Way forward

  • Developing and co-creating new products in the sustainable material range by using rice husk as a green source
  • Undertaking innovation to launch new grades, to address a larger base of customers and application segments
  • Expanding our global footprint by ramping up supply to overseas markets
  • Addressing sustainability targets for key customers by introducing rice husk based precipitated silica

Developing Rice Husk Based HDS for Green Tyres

Tyre manufacturers are the biggest users of HDS for radial tyre applications. More and more of these manufacturers are now exploring various raw materials derived from sustainable sources to drive their internal sustainability initiatives and targets. Since we had already been working with tyre customers for HDS, we decided to expand the ambit and took the initiative to develop silica from a Green source.

Our Innovation Centre and our business development and plant teams collaborated with leading tyre customers to introduce two products - TYSIL™ 175GR-RHA and TREADSIL™ 175GR-RHA. Both these products are specially designed precipitated amorphous silica and are successfully meeting customers’ requirements. They are crafted to fulfil the stringent quality norms of end users in the tyres and rubber Industry.

Key benefits

  • HDS developed through the rice husk route has all the required quality parameters for use in tyre manufacturing. It imparts low rolling resistance, better grip and noise reduction to tyres
  • With customised BET and CTAB properties, TREADSIL™ 175GR-RHA ensures the highest level of rubber reinforcement to optimise wet and dry traction (safety), along with low rolling resistance (better fuel efficiency) in tyre tread compounds
  • TYSIL™ 175GR-RHA, with high BET material content, provides good rubber reinforcement to produce tyres

The Nutrition Science division of Tata Chemicals harnesses the advances in precision fermentation to deliver specialised and scientifically-proven ingredients and formulations. These ingredients and formulations are crafted to unlock improved nutrition for both humans and animals.

Unlocking gut health with FOSSENCE®

FOSSENCE®, our short-chain FOS, fuels beneficial gut bacteria, enhancing health across food, beverage, infant nutrition and animal feed. It is a dietary fibre which remains undigested by our digestive enzymes. This means that it does not increase postprandial glycaemia or insulin response, even though it is sweet in taste.

The product is manufactured in our Mambattu facility, using fermentation technology that has been developed in-house. The Mambattu plant is a state-of-the-art facility, with FSSC 22000 certification for food safety, certified for Integrated management Systems comprising (ISO 14001:2015, ISO 45001:2018 and ISO 9001:2015) certifications for management systems. FOSSENCE® itself complies with the Food Chemicals Codex (FCC), has FDA GRAS (Generally Recognised as Safe) status and holding FSSAI, Halal and Kosher certifications.

FOSSENCE®, which enjoys aloyal customer base globally, is undergoing continual enhancements by our cross-functional team of scientists, driving innovation in both microbiome science and fermentation technology, unlocking the secrets of gut health.

During the year, we continued to maintain our competitive advantage even though realisations were lower. We made considerable progress in enhancing our engagement with the existing customer segments, while opening new segments to achieve further growth.

Existing segments

  • We added several new key accounts, from whom we are receiving repeat orders – an endorsement of the quality of our products, services and customer delight
  • While existing distributors enhanced their reach through better coverage initiatives, new territories were opened with the appointment of additional channel partners

New segments

  • We continued to progress on the development of formulations designed to replace sugar, while maintaining the taste and texture profiles of the final product
  • We witnessed opening up of the animal nutrition segment with the commencement of sale in pet food segment

Shifting the value proposition

Recognising the evolving market needs, we are strategically transforming our business model from ingredient-centric to solutionoriented. This shift has further accelerated our journey for the coming years.

During FY 2023-24

  • Our journey to steer the shift in our business model got a marked impetus with the launch of an FOS-based sugar replacer blend and a fat replacer blend
  • We continued to co-create applications of FOS with our customers and also continued to progress in various segments like gummies, breakfast cereal, snacks, chocolate and dairy. We remained focussed on making these healthier and more marketable with the aim to benefiting the end consumer
  • We penetrated the pet nutrition market, with repeat orders from pet food manufacturers, finding value in including FOSSENCE in their formulation. This positive result paved the way for increased focus on feed and pet food segment.
  • We obtained Integrated Management Systems certifications – ISO 14001:2015, ISO 45001:2018 and ISO 9001:2015. These certifications for environment, safety and quality underscore the Mambattu facility’s commitment to responsible manufacturing practices.

Customer-centricity

Collaborating with Key F&B Companies in Developing New Variants of Products

A new variant of FOS has been introduced as an alternative to Chicory-based syrup for F&B customers. FOS is known for its use in pet foods for health improvement and is extensively used by a global pet food manufacturer. We are currently engaging with customers in both the domestic and overseas markets. Additionally, we have developed FOS as a probiotic for shrimp farming applications. We are collaborating with leading Food and Beverage companies to tailor these new product variants to meet their requirements.

Performance summary

  • Increase wallet share with global key accounts
  • Moving towards benchmarking safety and exceeded target on safety related lead indicators (PSI)
  • Reduced variable cost, despite increase in sucrose prices
  • Softening of prices globally amidst stiff competition and soft demand

Way forward

  • Closer engagement with customers, identifying their needs and providing solutions in the form of applications, formulations and product variants
  • Increase focus on pet nutrition and animal feed segments, backed by success during the year
  • Enhancing focus on cost-control through optimisation of processes to boost efficiencies
  • Focus on continuous enhancement in product quality through improvement and simplification of processes, competition benchmarking and engagement with industry experts
CASE STUDY

Sweet Success: "No Added Sugar" in Indian Sweets

Challenge

Sugar, the heart of Indian sweets, has traditionally posed a health and marketing dilemma. Consumers craved the sweet indulgence without added sugar, but existing substitutes compromised taste, texture, or cost.

Solution

Through in-depth market research and collaboration with sweet makers, a unique sugar replacement blend was born. This 1:1 replacement offered a "No Added Sugar" promise, boosting natural sweetness without altering the traditional recipes. The preparation of this blend was preceded by meticulous assessment, by semitrained panelists, of the sweetness perception, aftertaste, texture and mouthfeel on a standardised scale. Blind consumer tests were also conducted to measure real-world preferences.

Outcome

The blend was a resounding success. Customers lauded the unchanged taste and texture, while manufacturers benefited from improved profit margins.

CASE STUDY

Developing Rice Husk Based HDS for Green Tyres

Tyre manufacturers are the biggest users of HDS for radial tyre applications. More and more of these manufacturers are now exploring various raw materials derived from sustainable sources to drive their internal sustainability initiatives and targets. Since we had already been working with tyre customers for HDS, we decided to expand the ambit and took the initiative to develop silica from a Green source.

Our Innovation Centre and our business development and plant teams collaborated with leading tyre customers to introduce two products - TYSIL™ 175GR-RHA and TREADSIL™ 175GR-RHA. Both these products are specially designed precipitated amorphous silica and are successfully meeting customers’ requirements. They are crafted to fulfil the stringent quality norms of end users in the tyres and rubber Industry.

Key benefits

  • HDS developed through the rice husk route has all the required quality parameters for use in tyre manufacturing. It imparts low rolling resistance, better grip and noise reduction to tyres
  • With customised BET and CTAB properties, TREADSIL™ 175GR-RHA ensures the highest level of rubber reinforcement to optimise wet and dry traction (safety), along with low rolling resistance (better fuel efficiency) in tyre tread compounds
  • TYSIL™ 175GR-RHA, with high BET material content, provides good rubber reinforcement to produce tyres
CASE STUDY

Sweet Success: "No Added Sugar" in Indian Sweets

Challenge

Sugar, the heart of Indian sweets, has traditionally posed a health and marketing dilemma. Consumers craved the sweet indulgence without added sugar, but existing substitutes compromised taste, texture, or cost.

Solution

Through in-depth market research and collaboration with sweet makers, a unique sugar replacement blend was born. This 1:1 replacement offered a "No Added Sugar" promise, boosting natural sweetness without altering the traditional recipes. The preparation of this blend was preceded by meticulous assessment, by semitrained panelists, of the sweetness perception, aftertaste, texture and mouthfeel on a standardised scale. Blind consumer tests were also conducted to measure real-world preferences.

Outcome

The blend was a resounding success. Customers lauded the unchanged taste and texture, while manufacturers benefited from improved profit margins.